When it comes to choosing the best flooring, many overlook carpeting, labeling it as something ‘obsolete.’ With an influx of numerous other types of flooring available, it is believed that carpets will sooner or later be out of the picture. But is this really happening?
On the contrary, carpets are far away from being ‘lost.’ The exquisiteness and benefits of carpeting are something that can’t be ignored. Be it palaces in England or Casinos in Las Vegas; carpets continue to add to the beauty of the place.
With that being said, it’s a smart option if you’re thinking of choosing carpeting for your property. While the right choice may add to the overall aesthetics, the wrong choice can lead you to a complete disaster. It is important that you choose the right type if you really wish to elevate the entire look and feel of the place.
The Many Types of Carpets
Many people are skeptical about choosing carpets as they believe there are not many options. The reality is a completely different story. Mistaken to what is commonly believed, there is a vast portfolio for carpeting and its types. There are many kinds of pure materials as well as blend materials. Each of those types has its own strongholds. All carpets can be used everywhere, but not all carpets are meant to be used everywhere. Like there is a tool for every job, carpets to have the respective regions they are supposed to be used at mainly.
Here we will talk about one of the most versatile kinds of carpet that can be used on any plane, commercial or residential, known as Continuous Filament Yarn.
The Technical Description
Continuous filament yarn is made from straight filaments. First, the luster of the filament is modified from a bright to a dull color. Then the structure of the filament is modified by adding bulk and stretches from various texturing processes. These processes are to increase the bulk for comfort, resilience to provide stretch to the yarn. It is a part of the polymer faction of the carpet sector as it is made from filaments that are formed by extruding polymer solution through the spinneret. The number of orifices (openings or vents) in the spinneret dictates the number of filaments in the bunch. The drawing of the bunch will directly decide the diameter of the filament. Then the filaments are cut and crimped according to the required length.
A level apart from competitors
One of the widely versatile and sturdy continuous filament competitors is the spun or staple fiber yarn. The process of its production differs from the continuous filament in the aspect that it is made by melting synthetic fiber like nylon into fine filaments. Then these filaments are heated, cooled, and grooved to acquire the necessary strength and gain other physical characteristics. Then the fibers are cut into 7-8 inches of length, packed in bunches, and processed to the spinneret to process into yarn.
Whereas continuous filament yarn is not created from 7- or 8-inch length strands but as a single long string. These strings are then twisted and heated together to form sturdy strands of yarn.
According to need, these strands may be curled or kinked, which increases the bulk ratio and gives the yarn more memory for superior texture quality and resistance.
Another big competitor of the Continuous filament is the wool yarn-based product. Wool-based carpets are made from one of the two weaving techniques that are hand-woven and machine-woven.
The hand-woven technique uses pure wool, applied with dye with modern techniques to get unfading in normal conditions color. Then patterns are knit skillfully then flattened and rimmed with special machines. This method is inefficient for bulk wholesale because of the high cost of production and all the processes concerned.
The machine-woven technique has features identical to the previous flat and trim surface, good gloss, and durability. Its manufacturing cost is considerably less than the hand-woven ones making them a better universal product.
But like every other product, it has its weaknesses. It is adherently weak to sunlight which causes color dullness no matter the quality of the dye. As well as it’s not suitable for locations mildly close to a natural, wild environment because of being pure wool, insects such as moths and grasshoppers are attracted to it and cause corrosive destruction.
The advantages of investing in continuous filament yarn
Unlike staple fibers that start shedding as soon as foot traffic increases. Continuous filament will not shred indefinitely, making it the perfect choice for commercials that inherently have a lot of foot traffic. Even residential locations that cover more real estate or serve ulterior purposes will profit from continuous filament yarn.
The cost of production makes it relatively cheaper than any of its competitors, making it cost-friendly for wholesale purposes and commercial buyouts.
With recent advances in technology, filament looks that were not possible or practical in the past are now easily acquirable. Resulting in an increase in the pattern and structure portfolio of continuous filament, which caters to the ever-changing consumer taste.
New technological advancements have increased production times faster for continuous filament yarn, which swiftly serves the carpet industry’s deadline dilemma.
In recent years, the market coverage of continuous filament yarn and spun yarn has been reversed. A wide majority of the clientele is opting for continuous filament-based carpets. The reason behind it being so popular among carpet lovers is its superior durability, variety of styles and patterns available, cost-friendliness, and longevity.